Electric Vehicles Part II: Testing, Thermal Management and Batteries
  • Type Learning
  • Level Intermediate
  • Time Days
  • Cost Paid
Additional Details

Electric Vehicles Part II: Testing, Thermal Management and Batteries

Issued by SUNY Morrisville

This training offers the option to take Electrical Vehicles Part I on the first day or just Part II on the following four days. A five‑day EV workforce program covering HV components and safety; diagnostic testing with professional tools; EV thermal management; and HV battery service and charging. Each day blends lectures, demonstrations, and hands‑on work with vehicles, components, and equipment to build practical, job‑ready skills.

  • Type Learning
  • Level Intermediate
  • Time Days
  • Cost Paid
Additional Details

Skills

Earning Criteria

  • Day 1: Introduction and Safety Overview of High Voltage (HV) Components: HV battery, DC/DC convertor, AC/DC Invertors, Motor/Generator Units, HVAC Compressor, Charge Port and HV wiring. High-Voltage Safety: Personal Protective Equipment, CAT III Meters, Power-Down and Power-Up procedures.
  • Day 2 and 3 Testing EV high voltage systems and components: Testing high voltage systems and components with the following: Scan tools, DMM, Milliohm Tester. Insulation Tester, Current Clamps, Lab Scopes, and Service Information.
  • Day 4 EV Thermal Management Systems: Systems to warm or cool the people in the vehicle, the high voltage battery, and other high voltage components. Thermal management systems involving air flow, coolant flow, refrigerant flow, heat exchangers, heat pump systems, and HV heaters.
  • Day 5 High-Voltage Batteries and Charging: High-voltage batteries, battery enclosure leak testing, battery removal, and replacement procedures.Level 1 and 2 AC charging and DC Fast Charging
  • Each day will include a mix of material presented in lecture format, demonstrations, and hands-on experience with vehicles, components, and tools.
  • Tools and materials will be provided for training purposes. Participants should wear normal shop wear and have safety glasses.
  • $400 for Part I (Monday) and $1600 for Part II (Tue–Fri). Those who have already taken Part I may enroll directly in Part II.